PDA

View Full Version : Moss Brothers Racing 2008 Baja 1000 Story


straightaxle
12-17-2008, 09:29 PM
Part 1:

The 2008 Baja 1000 is in the history books, having finished up the weekend before Thanksgiving this year. This was the 41st running of the race, and this year it was a loop race, starting and finishing in Ensenada, with a total length of 631 miles. This year it covered a section near the California border that I had never been on, and I was able to fly down three weeks before the race to pre-run that section with Dan Thunborg. We found a nasty hill climb at race mile (RM) 54.5 that we predicted would be a problem on race day, and sure enough it was. We also had a chance to see and drive the La Rumarosa grade, a series of switchbacks that drops down out of the town of the same name, from 4000 feet to zero in about 7 miles. The road itself is not that steep, but the drop offs are vertical for a couple thousand feet in places. The road is literally carved out of vertical rock faces in sections. Pictures just don’t do it justice.

Chris Reilly and “Iowa Pete” Fix were able to come down early the week of the race and pre-ran much of the course on motorcycles. Robert and Susie were also there early and helped get Chris and Pete on their way. Cliff Sinclair, Craig Laws, Ken and I were able to drive down Tuesday so that we could be there for the BF Goodrich meeting on Wednesday. Greg Weirick met us down then, after he had driven down by himself. The BFG meeting is critical because we would use them for their pit services at 4 locations this year. You have to make sure each pit knows you will be there, that they have your radio frequencies, that they know how much fuel you will need, and where the filler is on the truck. The fuel supplier was also at the meeting and we confirmed that they had the correct amounts of fuel being delivered to each pit. We also picked up the latest version of the GPS route for the race course from BFG. Arriving early also allowed us to register early with SCORE, saving a huge headache on Contingency day. This year crew chief Dave Grundman had to stay home to supervise a critical phase of the construction of his house, and it just was not the same. The Canadian Crosson crew had a similar situation at home and was not able to attend either. Dan Thunborg, Dennis and Gary Dunn arrived Wednesday night and applied the new numbers and revised vinyl lettering.

Tech and Contingency day was another long day with approximately 350 entries lined up, and with the Mexican holiday in full swing, it was packed with people. The long day allows me to talk with the various sponsors and vendors and to make sure that we have the correct stickers on the truck. We have adopted KC Hi Lites as our major sponsor, and we were running some of their new carbon fiber 70 watt HID lights, in addition to some of last year’s 35 watt HID’s. We have color coordinated yellow team shirts and hand out several thousand of their KC stickers during race week. More about the lights later. Rick Bagwell, Autofab Jon, and Tom Weber arrived during contingency, and since they were going to be heading to San Felipe to pit for us, this was about the only time I had to talk to them.

Immediately after we finished with tech, Dan and I jumped in the Bronco and headed out to pre-run the first 42 miles of the course. SCORE had not provided the map for this section prior to Wednesday, partly because of heavy construction in that area, and partly because they don’t want hundreds of racers pre-running this heavily populated area for a month before the race. It was at this time that I noticed a slight vibration in the drive train, but since I had just had the rear driveshaft worked on again, I assumed that they had not gotten the shaft balanced correctly, and I kind of tried to ignore it. As we got within a few miles of the house, we noticed that there were no lights on any of the houses in our area. There is a single power line that serves the area, and it must have been knocked down or was being worked on by the utility guys. We stopped and grabbed some tacos, as they were lighting up the candles and continuing to cook on gas powered grilles. Ken and I then had to jump in a car and head back to town for the drivers meeting. You never know when there will be some information at the drivers meeting that will make or break your race, however other than watching the Tecate girls sing along with the Mexican national anthem, and to hear Sal Fish throw down a funny insult about hot dog wrappers to Robby Gordon and NASCAR racers, there wasn’t much new. By the time we got back to the house, the crew had solved a problem with the wiring of the new 70 watt HID lights, but the utility power was still out. With no lights or power, I didn’t have much incentive to take a look at the drive train vibration issue. Besides, the rear ring and pinion only had about 150 miles on them and were new at the Primm race in September. I worked on the alignment of the new KC lights on the race truck and on the F350 chase truck, and then I hit the hay.

By race morning, there was still no power, which meant no water or showers. We had calculated that our start time would be about noon, so we had time in the morning to hold our team meeting and load the chase trucks for the race. We go over safety, maps, communications, logistics and race strategy at the meeting. We have our own chase books with information the team will need during the race, as well the BFG pit books that have maps and race course access information. This race, we had radios and GPS units available in each of the 7 chase vehicles, as well as the race truck. We had satellite phones in 4 vehicles. This is a huge convenience to the crew, who can now tell where they are with the GPS units, as well as talk among themselves and the support crew back in the states. Each of the entries must now carry a GPS tracking device that is tied to a website that shows each on a map. The map is updated every two minutes with location and speed information. Once Dave finished with the construction work for the day, he joined my wife Daphne, and Ken’s wife Leslie feeding information to the chase crews via text messages. We had three major areas where the chase crews were concentrated, the Pacific side, the San Felipe side, and the Borrego area.

Dan and I were the first entry off the line in our class, with the Class 9 cars starting right in front of us. The Skilton Jeep was right behind us, with the Raffo Blazer and Wooden Bronco following. This year there seemed to be less crowd control in the wash in Ensenada, and there were spectators right up against the edge of the course.

straightaxle
12-17-2008, 09:30 PM
Part 2:

As soon as we got out of town and on the dirt, the dust began, and it never let up for the entire race! We caught and passed most of the Class 9 cars early, like usual. We also avoided the VW sized rock at RM 8 that was very hard to see in the dust this year. Robby Gordon apparently smacked it, and he laid his Trophy Truck on its side, and this started the problems that eventually ended his day. Spectators had already turned his truck back over and he was gone by the time we got there. The SCORE officials warned us of a traffic jam at RM 14, and it was still there by the time we got there. Not sure what had caused it because we saw no problems in that section during our pre-run the day before. It could have been silt beds on an uphill section that developed with all the race traffic. In any case, we were held up for maybe 5 minutes. During that time, we watched one of the huge Dodge trucks in the Stock Full Size class claw its way around the downhill side of the traffic jam over some beach ball sized rocks. We chose to wait and watch for a little longer. Finally the course workers pointed out a detour that dove straight down the hill through the 15 foot tall brush. There were a couple of cars in front of us, and we just followed them until we joined up with the course again on the GPS maybe a quarter mile later. Somewhere in that section, the Jeep had caught us, appearing briefly out of the dust cloud. On one of those, they caught our right rear quarter panel with their bumper and broke the tail light lens. Shortly after, Dan and I were surprised to see a Mexican guy pop out of the dust holding a flag. About a half a second later, the rear of a D6 Caterpillar tractor pops out of the dust right in front of us, complete with rippers, backing up in the middle of the course! We had just enough room to scrape by on the right side against the hill. I don’t know exactly, but it sounds like Skilton in the Jeep had to veer to the left and went off the edge on the downhill side. They lost a few minutes, but were able to climb back up on the road; however the Raffo Blazer was able to get by. My guess was that they Cat was either repairing the course, or was pulling stuck vehicles back up the hill. In any case, that’s the kind of challenge that you will only experience in Mexico! We later heard that the Wooden Bronco had a steering issue in this general area, and their race ended here. At about RM 30, there was a creek crossing that had been dry the day before, but of course the locals had flooded it on race day. There were several vehicles stuck in the creek bottom, and some were climbing the bank on the right side. We had climbed the bank during the Baja 500 with the same situation, and after watching a truck at the head of the line do a 4 foot leap off the top of the bank, I decided I was up for an alternative. There was a single Class 7 truck stuck in the normal road, so I threaded the Bronco through the traffic and center punched the rear of that truck, pushing him through the mud and up and out of the way.

We passed through the Ojos Negros area, running through a section that had been dry the day before, but was now flooded by a farmer’s sprinkler line that had been moved right up against the road. By this time there were a couple of things I had started to notice about the truck, the first being that the engine seemed to be down on power, and the other being that vibration was getting a little worse, especially when I would decelerate. We had a drag race with a 7SX truck on the pavement, and could not pass him until he let off before we did at the end when we started to get into heavy spectator traffic at RM 42. I have to assume the lack of power is due to the Super Trap mufflers plugging up again. Once back on the dirt, we were in the dust again. When we arrived at RM 54, spectators were stopping traffic to tell them about a traffic jam. We had anticipated that and continued on, passing a couple more vehicles in the process. We ended up directly behind the other Skilton driving the Honda Ridgeline. The procedure on the hill was that they would hold the vehicles until the previous vehicle cleared the really rocky spot at the top. The Honda was having an extremely hard time getting started from a standing start on the hill, but I finally convinced him that I would be “helping” him if he didn’t get started, or if he slowed down on the way up. With the 4 wheel drive on the Bronco, I knew the rocks at the top would not be a problem. Dennis and Gary Dunn were waiting for us at RM 55 at the top of the hill, and we waved as we went by. We would not see them again until about 4 a.m. the next morning on the Pacific side.

The Pine Forest is an area that is only used once in a great while, and is a tight, sandy route that is different than anything we typically race in. There were a number of dead trees that had fallen across the road. The locals cut just enough of the tree to get their vehicles through, or they create a bypass around it, so you really have to be on your toes to keep from hitting anything in this area. We covered another 40 miles of this kind of terrain, climbing some more hills without traffic jams. Right at about RM 100, the vibrations became extreme, and within a few feet the truck stopped moving under its own power. I pulled over immediately, and before we could get our seat belts off, the Jeep zoomed by. We jumped out, and of course the truck was on top of a dead cactus, and determined that the rear ring and pinion were trashed. We grabbed the tools and pulled the rear driveshaft out, knowing that we could continue on to our crew waiting in La Rumarosa at RM 120. The truck did not handle that well, and really did not brake very well at all, but it was still moving. We had already planned to send two chase trucks around through Tecate on their way to Borrego, including the F350 with nearly all of the spare parts. We were close enough that we had radio contact, and the crew got the spare set of gears out and prepared for the change. Anytime you make repairs in a hurry in the field, you run into some problems. This time we had trouble getting the gear oil into the axle, and once we did, we found we had too much, and couldn’t get the axles back into the spool. Picture a hydraulic ram, with two axles acting like pistons with oil trapped between the two. We ended up spending about an hour and half making the change, fortunately it was still light and we could see what we were doing. Two of the Rhino UTV’s and two of the Class 11 VW’s had gotten around during the down time. Dan and I continued on and headed down La Rumarosa grade just as it was getting dark. It was eerie watching cars directly below you moving back and forth with large areas lit up in front of them by their HID lights, kind of like a video game. I thought it helped that it was dark, and that I couldn’t see how high we were! The Raffo Blazer had passed us while were working on the rear end, not sure where the Jeep had gotten back by him. Now we were well back in third place, but had passed the VW’s and the Rhino’s by the bottom of the grade.

We continued on to the BFG pit at RM 142 where Ken and Cliff got in to continue south on Laguna Salada. We found that the silicone had not had any time to cure on the rear end housing and was leaking heavily. This combination of axle housing and spare center section does not have a level checking plug, so our only option was to add 3 quarts of oil at each stop the rest of the race. There were actually locals charging the chase traffic to enter the pit area, not sure if it was legitimate or not, they did have printed receipts. After the pit, we all moved our way south, the Bronco on the course, and the chase crews on the highway. We had expected to hit some high speeds on the dry lake, but the dust was still so bad, that Ken was never really able to open it up. At about race mile 162, they passed by the Raffo Blazer, with a front corner low, and a rear corner high. They had the front axle housing break and collapse on the dry lake, after running all of those rough miles in the mountains! Their spare parts were many miles away, and took many hours to arrive, and they ended up timing out of the race.

straightaxle
12-17-2008, 09:32 PM
Part 3:

At race mile 279, the course crossed over itself to do a counterclockwise loop down around San Felipe. BFG had set up a single pit to cover their entries twice in the same location, at both RM 279, and RM 400, and this place was an absolute zoo, complete with locals selling tacos and tamales out of the back of their cars. Cliff climbed out, and Rick got in as we added another 3 quarts of oil to the rear end. The San Felipe loop went without a hitch, but we did not gain any time on the Jeep. I was able to get about an hour of sleep. When the Bronco came back around, I got in with Pete, added some more gear oil and headed west toward Valle de Trinidad. Right out of the pit there were 7 miles of really bad whoops, and this was Pete’s first ride in the Bronco. Pete had picked up a new race suit off E-Bay that might have needed to be another size bigger. I don’t think they got the belts adjusted correctly when he got in either. It turns out he was having a really uncomfortable ride. I had no idea, because he was keeping me on course with the GPS like a veteran and responding with a chuckle to my lame jokes. I also noticed that we were starting to have problems with one of the charging systems, and started turning off some of the lights to save the battery. We had planned on just doing a visual inspection of the truck at Valle de Trinidad, but since we weren’t gaining on the Jeep, and there was no one behind us, I made the call to stop and change the alternator there. We kind of surprised the crew when we arrived, thinking we were all still farther out than we were, but we went ahead and made the change. When we fired the truck back up, there was still no charging, and it was then that we found that the battery was loose and had broken one of the terminals off! That was quickly fixed, and we headed off toward the Pacific Coast and Llano Colorado.

This was the section that I really had a chance to appreciate the new KC HID Pod lights. They use 70 watts, rather than the standard 35 watts, but in my opinion, they are 4 times the light that the standard HID light is. We use a driving pattern for both types of lights, but the Pod pattern is brighter and larger in all dimensions. The new light has a clear, unbreakable Lexan lens, so the pattern is set by a superior reflector design. The old units used a fluted lens, but there was still a hot spot in the center of the pattern. The Pod uses a 4 screw system to adjust the light that can be done from the front, rather than loosening the heavy mounting hardware underneath the light, and is much easier to work with. I was very impressed with the lights.

The road descending into Llano Colorado is a windy mountain road, with many drop offs, so it is difficult to make any time. The dust wouldn’t give up either. When we arrived at BFG pit 4, the crew there added the fuel and then we added another 3 quarts of gear oil. Pete, now apparently green, but fortunately with a clean helmet, jumped out and Dennis Dunn jumped in. SCORE had made some last minute changes in the next section just off the highway, and we found it to be severely torn up. As we got to the beach, the dust was replaced with thick fog. Since we don’t run a windshield, the fog goes right to the helmet visors, and we were forced to run with them open. We did the section without any issues, including the field just before Erindira that was flooded. As we climbed up and away from the beach, heading toward Santo Tomas, the dust returned. We were nearly 600 miles into the race and there was still dust from traffic! Gary and Pete were waiting in Santo Tomas. I had them quickly look at the rear end, and they confirmed it was still dripping, which meant we had a least a few inches of oil in there. Since all of the chase trucks were out of gear oil anyway, we just kept motoring. The next section heading toward Ojos Negros is just awful. There are silt hills, heavy brush, and brutal rocks. Somewhere about RM 580, I hit a huge washout with the right front wheel. We were already moving pretty slow, but I never saw even saw it. The hit sent us straight up in the air, and bent the front track bar. We decided it wasn’t bad enough to change right then and just kept driving.

At the road crossing just west of Ojos, we checked out the front end and confirmed that it would probably make the next 40 miles.

Dennis and I got out, and Ken and Chris Reilly got in. It was a race from there between the chase trucks and the race truck back to Ensenada. The race truck had far less traffic, and we all arrived at almost the same time. It had taken us 21 hours and 23 minutes to finish the 631 miles, at an average speed of 29.5 mph. The finish qualified us for our third Toyota Milestone award, where we covered every mile of every SCORE race for the year. It also gave us our 6th SCORE Class 3 point’s championship, as well as the Class 3 Cup championship. Congratulations to the Skilton Jeep that finished nearly 2 ½ hours in front of us. They had virtually no problems the entire race, and only added fuel and changed drivers once.

Once again, I would like to thank all of the companies that helped us out: KC HiLites, West Coast Broncos, River City Differentials, BF Goodrich, Sunoco, King Shocks, Deaver Springs, Optima batteries, and Autometer gages.

I have already mentioned many of those that were involved, but I also really wanted to thank Ken, Greg Weirick, Chris Reilly and Craig Laws who were all there for the gear change. Also thanks to Dave, Daphne, Leslie, and Michelle who all stayed glued to their computers and kept us up to date with race information. It is a monumental job to get everything loaded up, moved 700 miles from Sacramento to Mexico, run the race, and get everyone and all of the gear home. We had a crew of 14 people all together, and once again had a great time, ate lots of tacos and great food, with no problems whatsoever.

The analysis of the rear end failure appears to be that the 4 bolts holding the bearing caps came loose, and the ring gear flopped around in the carrier housing until teeth started coming off. After running the 142 miles at Primm, another 100 miles of pre-running, and 100 miles of the Baja 1000, it doesn’t make sense that the bolts were never tightened. All I can say is that steps will be taken to prevent that particular problem from ever occurring again.

Like everyone else, the world economic situation has affected us, so we can’t say what the 2009 schedule will look like, but one thing is for sure, we will be carrying the number 300 on the truck to each race!

fj40
12-17-2008, 10:34 PM
Great story Don, congratulations on the championship.
Nice way to sell the KC´s, hehe, keep up the great work.

retroblazer
12-18-2008, 06:02 AM
Good read. Your account is a great lesson for those that have never run a Baja race as well us veterans. One small note. Wooten was still running through Ojos. I don't recall the sequence, but we passed him only to have him come around us again and then I passed him at speed going into Ojos and that was the last time I encountered their Bronco.

Blanco
12-18-2008, 12:05 PM
http://www.thewebwheeler.com/forums/images/smilies/16.gif Great story!

AngerIssues
12-18-2008, 01:11 PM
Excellent story. I was at section 3 and didn't remember moving to section 2! Loved it!

Broncodawg
12-18-2008, 01:29 PM
That there is some good recall, especially after the bashing baja will put on you!

Tissues, Don's got a special Section reserved just for you!

toddz69
12-19-2008, 09:57 AM
Great story, Don! Your memory of the details and writing style make for a good read.

Please make sure you submit this to the magazine - readers will eat this stuff up!

Todd Z.

straightaxle
12-19-2008, 11:59 AM
Great story, Don! Your memory of the details and writing style make for a good read.

Please make sure you submit this to the magazine - readers will eat this stuff up!

Todd Z.


Thanks, Todd. When I figure out how to make the big bucks like you do, maybe I'll get serious about the writing! HaHa!

Don

jkrell
12-19-2008, 01:08 PM
What a fantastic and thorough write up! Congrats on the championship -- you guys are truly a class-act!

Sorry to hear about the taillight lens, somehow Darren forgot to mention that on our post race debriefing. I'll tell Darren he needs to buy a round of brews for your team at the next race.

Hope we get a chance to do it again next year.

Jon

AngerIssues
12-19-2008, 10:50 PM
That there is some good recall, especially after the bashing baja will put on you!

Tissues, Don's got a special Section reserved just for you!


What section would that be?? :confused:

jkrell
12-19-2008, 10:55 PM
i spoke with Skyler tonight (Darren's Baja Codriver) and he said they never got close to your tail light with the Jeep. Maybe it was Raffo.

Broncodawg
12-19-2008, 11:46 PM
What section would that be??

Don't know, just a joke that didn't work about your reading of Don's 3 write up sections.:o;):)

retroblazer
12-20-2008, 08:16 AM
i spoke with Skyler tonight (Darren's Baja Codriver) and he said they never got close to your tail light with the Jeep. Maybe it was Raffo.

Nice try, my front bumper didn't hit a thing during the race. My rear was a different story. I had two BC cars hit me in the dust.